Audit & Leak Survey · NC · SC · Augusta, GA
Compressed Air Audit & Leak Survey
Data-logged demand study, ultrasonic leak survey, pressure profile, and a plain-English report - so you know exactly where the wasted CFM and dollars are hiding in your compressed air system.
Scope
What the Audit Delivers
Ultrasonic Leak Survey
Every leak found, tagged with location and estimated CFM, and prioritized by cost.
Demand Data Logging
Amperage, pressure, and flow logged over a full production week - so you see real load, not spec sheet.
Pressure Profile
System pressure mapped from compressor to point of use - finds the drops eating your energy.
Dryer & Filter Performance
Dew point and pressure drop across dryers and filters - verifies air quality and pinpoints wasted energy.
Controls & Sequencing Review
Multi-compressor sequencing, VSD tuning, and setpoint audit - often the fastest ROI on the whole report.
Prioritized Fix List
Every finding ranked by cost, effort, and payback - so your team knows exactly where to spend maintenance dollars first.
Process
How the Audit Runs
- Step 1
Baseline
Data loggers installed on compressors and mainlines to capture a real production week.
- Step 2
Survey
Ultrasonic leak survey walks the plant - every leak tagged, quantified, and mapped.
- Step 3
Analyze
Data reviewed against demand, pressure targets, and equipment condition to build the report.
- Step 4
Report & Payback
You get a plain-English report with prioritized fixes, estimated savings, and payback for each.
Real ROI
Most Plants Pay Back the Audit in Months
Untreated leak rates commonly hit 20-30 percent of compressor output. Add in bad sequencing, over-pressurized headers, and undersized piping, and the average industrial plant is bleeding real money every hour. The audit finds it, quantifies it, and gives you the shortest path to fixing it.
FAQ
Compressed Air Audit FAQs
+How much air is a typical plant losing to leaks?
Industry studies consistently put untreated plant leak rates at 20-30 percent of total compressor output. On a 100 HP system that's tens of thousands of dollars per year - and it grows every year you don't address it.
+What's in a compressed air audit?
A data-logged demand study, ultrasonic leak survey with tagged findings, pressure profile, dryer and filter performance check, and a written report with prioritized fixes and payback estimates.
+Do I have to shut down for the audit?
No. Data logging runs while you produce - typically a week - so we see real demand patterns, not a snapshot. Leak surveys happen during production too.
+What ROI should I expect?
Most audits identify enough leak repair and system optimization to pay for themselves in under a year - often within a few months on a busy plant.
+Do you repair what you find?
Yes. You get the report - you decide. We can execute the leak repairs, controls tuning, and equipment right-sizing, or your team can. Either way, you own the data.
Where We Work
Audits Across NC, SC & Augusta, GA
Ready to See What Your Air System Is Really Costing?
Call us to schedule a compressed air audit. We install the loggers, walk the plant, and hand you a report you can actually act on.